US Caps and Closures Market 2025 – 2034

Reports Description

As per the US Caps and Closures Market analysis conducted by the CMI Team, the US Caps and Closures Market is expected to record a CAGR of 4.6% from 2025 to 2034. In 2025, the market size is projected to reach a valuation of USD 13.3 Billion. By 2034, the valuation is anticipated to reach USD 21 Billion.

Overview

The US caps and closures market are integral in packaging that is used in various industries like food and beverages, pharmaceuticals, personal care, and household products. These parts not only ensure that the product is safe, but they also give the product freshness, tamper-evidence, and convenience. The market is targeting to fulfil the increasing consumer needs for packaging that is environmentally friendly, efficient, and user-friendly. Due to the rise in environmental issues, producers have focused their attention on utilizing materials that are light in weight, recyclable plastics, and resin from renewable sources.

Innovations such as child-resistant closures, dispensing systems, and smart closures with tracking capabilities have come about because of technological advancements.
The food and beverage sector continue to lead as the most dominant application followed by the sector that is driven by demand for bottled water, carbonated drinks, dairy products, and ready-to-drink beverages. Besides that, lifestyle changes of consumers and the increase in e-commerce are contributing to the growth of more secure and spill-proof closures. Also, regulatory standards concerning food safety and pharmaceutical packaging are boundaries that designing and material choices must manage. In the way that brands want to give their products unique features, aesthetic features such as colour, shape, and embossing become more important. The US caps and closures market are ready to have a steady growth rate with sustainability and innovation trends as its foundation.

Key Trends & Drivers                                                                                                  

The US Caps and Closures Trends presents significant growth opportunities due to several factors:

• Rising Demand for Packaged and Convenience Foods: Consumer food trends such as the preference for ready-to-eat, single-serve, and on-the-go food and beverages have also brought about the demand for safe, easy-to-use caps and closures in the US market. The packaging solutions not only offer convenience for consumers but also prevent food from losing its freshness and are easy to use, which is suitable for busy people. Further, the growth of e-commerce and the fast-food sector is like an amp that makes the demand even higher for spill-proof, leak-proof, and tamper-evident closures to make sure that the delivery is safe and consumer trust is increased. The shift in food and beverage consumption towards portability and efficiency has led manufacturers to invest in innovative closure designs that not only meet the functional requirements of consumers but also fulfil the safety standards expected by modern customers.

• Surge in Personal Care and Household Products: The personal care industry has grown exponentially due to the increased awareness of grooming, lifestyle changes, and continuously product innovation, thus necessitating the use of advanced closures such as flip-tops, pumps, and sprayers. Such closures not only improve the functionality of the product, and the convenience of the user but also the hygiene of the product, which is essential in skincare, haircare, and cosmetic packaging. On the other hand, the post-coronavirus pandemic clean and disinfected habits have become more prominent, which has increased the usage of household cleaning products and in turn, the need for caps that are not only strong and leak-proof but also easy to operate. Packaging that is not only safe but also allows for the precise dispensing of the product and is reliable, has become a major focus for consumers, thus, manufacturers are responding accordingly by creating high-performance closures that are in line with these changes and the increased hygiene expectations.

• Technological Advancements and Smart Closures: Intelligent parts such as RFID and QR codes in caps and closures are gaining momentum exponentially and are being used mostly for luxurious products, to enhance security, traceability, and consumer engagement. The technologies are a boon for the anti-counterfeiting measures and provide the possibility of authenticity verification. At the same time, green efforts such as lightest and tethered cap are going to be accepted to reduce the amount of plastic and meet the sustainability goals. These steps forward are not only good for the environment but also, they maintain the same level of functionality and convenience for consumers while addressing the changing regulatory and market requirements.

• Environmental Regulations and Sustainability Drive: Growing pressure from regulators and eco-aware shoppers are the key factors pushing for green packaging options, like caps and closures you can recycle, break down, or make from plants. Businesses are turning to earth-friendly materials to keep up with changing laws and meet customer demand for eco-products. This shift helps them stay on the right side of new rules and give people the green choices they’re looking for. Above and beyond that, the growth of reusable and refillable packaging systems is also giving a boost to the durability and functionality of the closures that are needed to be able to use them repeatedly without compromising the quality of the product. These trends are trickling down to the manufacturers who are being compelled to come up with innovative solutions both with the materials and the design of the closures for sustainability.

Significant Threats

The US Caps and Closures Market faces several significant threats that could impact its growth and profitability in the future. Some of these threats include:

• Slower Adoption of Automation in Mid-Sized Firms: In the US Caps and Closures Market, mid-sized companies often fall behind in using robots due to their high upfront costs, low know-how and fear of not getting enough money back from their investment. Unlike big firms that have the money to use smart ways to make things and robots to make things faster and more precise, many smaller firms still use slow and hard work to make things. This slower change makes it harder for them to grow bigger, lower the cost of each item, and make every item of the same high quality. It also makes it hard to keep up with the ever-growing need of companies in the drinks, medical, and personal care fields, where the speed and clean way of making things matters. When workers are hard to find and wages grow, these companies feel even more push. The slow use of robots also makes their machines break down more often and makes more mistakes. This puts them at a disadvantage in both the local and the world markets. Because of this, these firms may lose chances to work with big clients who want work that can be fast and can be traced to when it was made, things that robots can do easily.

• PFAS and Chemical Safety Regulations: The PFAS and other chemical safety issues are gaining serious scrutiny and thus greatly impacting the US-Caps. PFAS are excellent in packaging materials because of all their durability, water resistance, and barrier properties. However, due to their persistence in the environment and probable health risks, state and federal regulations target these “forever chemicals. “This has led the manufacturers to move towards eliminating PFAS and other toxic additives in their product line. Such regulatory shifts have now led to increased investment in R&D to look for safe and effective alternatives that do not compromise performance or shelf life. Beyond this, companies face the convolutions of compliance frameworks, cost considerations for testing and certification, and possible redesigning of their supply chains. These changes can lead to increased operational costs and can slow the speed toward market for new products. On the upside, these circumstances provide opportunities for innovations surrounding sustainable and non-toxic materials, thus providing considerable long-term brand value for early adopters.

Opportunities

• Anti-Counterfeiting and Tamper-Evident Innovations Using Blockchain: The US caps and closures industry is undergoing an important transformative change led by integrating anti-counterfeiting and tamper-evident measures based on blockchain technology. This transformation adds not only security for a product but also creates different opportunities for the producer and for the consumer. With threats from counterfeit products becoming so great across industries, the need for reliable, secure packaging options is soaring, prompting companies to embrace technology to authenticate their products. Blockchain leads this revolution, creating a decentralized and tamper-proof ledger that records the authenticity of a product right from production to the point of sale; thus, allowing consumers to easily verify the genuineness of a product with just a scan, instilling trust and confidence in the brands they choose to buy. In the beverage sector, for example, firms are increasingly deploying blockchain technology to verify their caps, so consumers can have that additional assurance of the genuineness of their purchase. Such transparency not only discourages counterfeiters but also improves the entire consumer experience.

• Customization & Small Batch Production via 3D Printing: Customization and small batch production, enabled by advancements in 3D printing technology, are dramatically transforming the caps and closures market in the US Beyond amplifying product offerings, the transformation will create new opportunities for producers and customers. With 3D printing, a consumer can prototype and produce caps and closures in a very short time concerning his/her needs. Organisations are helped by 3D printing to produce batch sizes as low as just-in-time because it does away with the huge minimum order numbers and long set-up times generally required in the traditional ways. The modern customer even wants the products personalized because of changed consumer tastes. For example, such caps can as well be personalized for niche markets or for special events without the cost penalty of being mass produced through conventional production runs.

Category Wise Insights

By Material Analysis

• Plastic – Plastic segment valued at USD 9.2 Billion in 2024 is expected to reach USD 14.8 Billion in 2034 growing at a CAGR of 4.4 %. The largest and fastest-growing section of the US market is represented by plastic caps and closures. Factors, such as lower production costs, design flexibility and greater functionalities combine to make these caps and closures ever increasing in popularity. They generally include polypropylene (PP), polyethylene (PE) and polyethylene terephthalate (PET) among plastic materials that make up this category. Furthermore, they also bear lightweight, high durability, and above all, high moisture resistance, which is very important to maintain the integrity and shelf life of packaged goods. Plastic closures are quite widely embraced by beverage, food, pharmacy, and personal care industries because they are good at creating seals to ensure tight seals are leak-proof and contamination-proof. Out of these categories, for example, in beverages, I see there are a lot of plastic screw caps and flip-top for bottled water, soft drinks, juices, and sports drinks. Pharmaceuticals also use child-safe closures, but in this case, grade plastic is used just to guarantee safety and regulatory requirements. Cap & Closure Technology Drive Innovation in the market. Tamper proof band along with dispensing nozzle and Snap-On/snap-off types improve consumer usability and trust the importance of usability.

• Metals – Metals segment valued at USD 2.8 Billion in 2024 is expected to reach USD 4.7 Billion in 2034 growing at a CAGR of 4.9 %. Metal closures and caps, while being the least common option, perform important functions for certain high-value product categories. The two most common metals used are aluminum and steel, which were chosen for their barrier properties, strength, and appearance. Metal closures are suitable for applications that require airtight sealing, including beer, spirits, and wine, as well as for food preservation (jesters and canned goods). Metal closures are very impermeable by light, oxygen, and moisture ingress, which helps keep the products freshness for a longer period. Crown cork and aluminum roll-on closures are the first choice in the case of carbonated beverages because they give out the carbonation and create shelf-stable profiles. Metal caps, with their elegant and very high-end appearance, are often used on premium packaging in the cosmetics and personal care industry.

• Others – Others segment valued at USD 0.8 Billion in 2024 is expected to reach USD 1.5 Billion in 2034 growing at a CAGR of 6.1 %. This is where niche and specialty materials like glass, cork, rubber, and even the emergent biodegradable polymers come in. Although these hold a much smaller segment than the others, they do have application in specific performance requirements or unique demand for aesthetic attributes. Glass closures mostly indicate premium packaging, such as perfume, high cosmetics, and artisanal spirits. These have visual clarity, weights, as well as tactile experience that imply exclusiveness and quality. Cork continues to be the most preferred closure for wine bottles, especially the premium ones. Natural cork allows a small amount of oxygen inside, which is important for wine aging and has traditional and cultural meanings in the wine industry. The extremely rubber stoppers and closures are paramount importance to phar­ma­ceutical industries and laboratories. They seal hermetically vials or jars containing injectable drugs or diagnostic samples. They must be easily penetrable, chemically resistant, and compatible across a variety of formulation and sterilization processes.

By Product Analysis

• Dispensing caps – Dispensing caps segment valued at USD 4.0 Billion in 2024 is expected to reach USD 6.4 Billion in 2034 growing at a CAGR of 4.5 %. One of the fastest-growing products in dispensing caps is this item of packaging because of its broad acceptance in personal care, food, and household product packaging. Precision, controlled delivery, and hygiene are the attributes to consider in today’s modern times where these consumers value convenience and cleanliness. Examples of sectors that use dispensing caps include skincare and haircare, hand sanitizers, and condiments, and they employ dispensing caps like flip-tops, cap-twists, and squeezable caps. Their great selling point is their promise of spillage control and prevention of product waste. There are going to be more ergonomic and user-friendly dispensing mechanisms created by changing manufacturers focusing on single-handed operation and portable packaging. To promote these dispensing caps in the U.S market, firms are producing recyclable and biodegradable dispensing caps to meet the growing demand for sustainable packaging.

• Screw closures – Screw closures segment valued at USD 4.9 Billion in 2024 is expected to reach USD 7.8 Billion in 2034 growing at a CAGR of 4.4 %. Key features such as reliability, reliability, and economy help screw closures rule the roost in the entire market. The closures are heavily used in packaging bottled water, soft drinks, dairy products, edible oils, and pharmaceuticals. They come tamper-proof and child-proof, making them apt for over the counter (OTC) medicine and supplements where safety is vital. The increasing bottled water consumption in the US due to health consciousness and the awareness of the environmental impact of sugary beverages continues to spa-upward demand for screw caps.

• Aerosol closures – Aerosol closures segment valued at USD 1.1 Billion in 2024 is expected to reach USD 1.9 Billion in 2034 growing at a CAGR of 4.9 %. Aerosol closures are getting popular, especially in the personal care, home care, or automotive sectors. They are designed to be used with pressurized containers so that products can be dispensed evenly and efficaciously. The products that can be dispensed include but are not limited to deodorants, air fresheners, hairsprays, disinfectants, and spray paints. The demand is on the rise and evolving thanks to the growing consumer preference toward touchless and convenient ways of using products-aerosol closures fit that aspect very well. There are innovations in actuator designs, spray patterns, and propellant systems, which are advancing the functionality of aerosol packaging and making it more attractive. Besides, the COVID-19 pandemic has sparked a rise in sanitizing sprays and surface disinfectants, and thus this segment has continued to grow. Amid this, manufacturers are increasingly focusing on eco-friendly propellants and recyclable aerosol containers in response to policy as well as environmental issues.

• Crown closures – Crown closures segment valued at USD 1.4 Billion in 2024 is expected to reach USD 2.3 Billion in 2034 growing at a CAGR of 4.8 %. Crown caps, as closures selling glass bottles in the beverage industry, have lost some significance over time but remain one of the best options available. This is especially true in the case of carbonated soft drinks, certain beers, and specialty beverages. Such closures are also there to help maintain carbonation and protect product integrity when a beverage is considered high-pressure. They are inherently tamper-proof designs. Mass-market beer brands have taken to twist-off or screw closures, whereas craft beer and premium beverage segments have revived traditional crown caps to symbolize authenticity and heritage. For many artisanal brands, crown closures are part of their identity and branding, thereby maintaining this segment’s importance in niche markets.

• Others – Others segment valued at USD 1.4 Billion in 2024 is expected to reach USD 2.5 Billion in 2034 growing at a CAGR of 5.4 %. The various types of closure included under ‘others’ are snap-on caps, push-pull caps, tethered caps and customized closures intended for specific use. This is the case even as closure types are going to be used for unique applications in the baby care, medical and industrial markets. Increasingly higher demand for convenience and easier packaging types has led to further advancements in this area. The increasing emphasis on sustainability and regulatory compliance has also pushed manufacturers to develop tethered caps (safety caps that can be attached to the bottle) to mitigate plastic litter and comply with upcoming regulations. Customization, brand differentiation, and integration of intelligent features such as anti-counterfeiting technologies also drive growth in this very dynamic segment.

By Application Analysis

• Food and beverages – Food and beverages segment valued at USD 7.5 Billion in 2024 is expected to reach USD 12.0 Billion in 2034 growing at a CAGR of 4.4 %. In terms of the main application segment wherein the highest market share is captured, food and beverage have come to being identified chiefly due to the omnipresent and colossal quantities of packaged food and beverage products consumed in the US The rise in bottled water, carbonated drinks, functional beverages, and ready-to-eat foods continues to increase the demand for advanced cap and closure solutions. Consumers are more increasingly demanding convenience, safety, and freshness in food packaging, which has encouraged manufacturers to design tamper-evident, reclosing, and ergonomic caps. Single-serve packaging formats are becoming a rage, primarily due to lifestyle changes and the more portable demands of urban populations. Sustainability is another buzzword in this segment, one where companies are looking at recyclable and bio-based closures to meet environmental goals and regulatory frameworks. Lightweight caps and tethered closures, spurred by anti-litter legislation, are also gaining acceptance.

• Cosmetics and toiletry – Cosmetics and toiletry segment valued at USD 2.0 Billion in 2024 is expected to reach USD 3.3 Billion in 2034 growing at a CAGR of 4.7 %. The personal care and hygiene segment is flooding quickly due to awareness and extensive growth in the beauty and grooming industry in the US Consumers are showing an increasing preference for premium, functional and aesthetically pleasing packaging. As a result, demand is developing for advanced dispensing systems such as flip-top caps, pump closures, and snap-on lids that enhance usability and product preservation. Closures are being tailored to enhance the visual identity of cosmetics thereby serving a dual purpose: functional and brand. Sustainability also emerges as the major concern in this sector wherein more recyclable materials and refillable packaging systems are being developed. Online shopping is further on the rise in beauty products, characterized by how package closure design is influenced, designing for product integrity during shipping, and aesthetically appealing for online marketplaces.

• Healthcare – Healthcare segment valued at USD 1.3 Billion in 2024 is expected to reach USD 2.2 Billion in 2034 growing at a CAGR of 4.8 %. Capping and closing are some of the essential things that protect products from tampering and thus safe for patients in the field of healthcare. These sealing products range from dietary supplements and nutraceutical products to health-and-hygiene products. Predominantly post-pandemic, the market demand for immunity-boosting products and preventive healthcare products saw many individuals flocking to this area because of the desire to protect their health even more with supplementation in liquid form. The package now must include liquid supplements, syrups, and personal hygiene solutions. Commonly, closures in this segment would require a precise dosing system and a leak-proof design that allows easy dispensing. The companies are also trying to create features such as smart closures using a QR code or tamper indicator to offer authentication and traceability of the product. With the increasing interest of customers in hygiene and contamination, there are high demands for closures to protect against external exposure and fresh storage even in many uses.

• Pharmaceutical – Pharmaceutical segment valued at USD 1.0 Billion in 2024 is expected to reach USD 1.7 Billion in 2034 growing at a CAGR of 4.9 %. The pharmaceutical application of caps and closures is defined by strict regulatory standards of safety, security, and reliability. Child-resistant closures (CRCs), tamper-evident seals, and induction seals are also critical components of pharmaceutical packaging to ensure medication safety and prevent unauthorized access. The most important factor is increasing demand for prescription and over-the-counter medications mainly by the aging population in the US Furthermore, the growth of liquid medications together with syrup and ophthalmic solutions, adds the necessity for precision-engineered closures that include dropper tips, desiccant caps, and safety locks. With long-term focus, pharmaceutical companies are moving to a more patient-centric approach in packaging, which should include the closure being easier to open for seniors, while still secure against access by children by accident.

• Automotive – Automotive segment valued at USD 0.6 Billion in 2024 is expected to reach USD 1.0 Billion in 2034 growing at a CAGR of 5.1 %. Barely in consideration compared to the others, has automotive still greatly affected caps and closures. Motor oils and brake and windshield washer fluids and antifreeze solutions are examples of good closures that are robust, leak-proof, and resistant to attack by chemicals. These closures must resist extremes of temperature as well as being exposed to corrosive agents, all while being user-friendly. Innovations in this segment are geared toward screw caps, tamper-evident seals, and vented closures for pressure equalization within containers of volatile fluids. Similarly, the introduction of electric vehicles is also altering the packaging requirements for new types of automotive fluids that demand closures compatible with sustainable formulations and improved dispensing mechanisms.

• Others – Others segment valued at USD 0.4 Billion in 2024 is expected to reach USD 0.8 Billion in 2034 growing at a CAGR of 6.6 %. Household goods, industrial chemicals, and specialty products like paints, adhesives, and cleaning agents all fall into this category. The closure type used would depend on the nature of these products and their intended use, encompassing everything from push-pull caps to dispensing nozzles and even child-resistant closures. Safety and spill prevention are primary considerations in these applications. Also, the rise of DIY work and an increased number of chemical-based cleaning and home maintenance products have been adding fuel to the fire of an already firm demand. In the industrial segment, closures are required to perform with respect to chemical compatibility and durability but should also maximize convenience and comply with occupational safety standards.

Impact of Recent Tariff Policies

The United States’ tariff policies have completely altered the market of caps and closures and have been the cause of the skyrocketing prices of imported raw materials and finished goods. The levying of duties on plastic resins, aluminium, and steel has caused a hike in the input costs for domestic manufacturers, particularly those producing plastic and metal closures.
. These escalated prices have been along the supply chain thus the final buyers in the food, beverage, pharmaceutical, and personal care sectors will bear the brunt. Many companies have responded in a variety of ways, such as relocating their sourcing to domestic or regional suppliers, ramping up local manufacturing capabilities, and looking for alternative materials to help them cope with the cost burden.

The tariffs have been a catalyser for the new designs in lightweight and recyclable closure to the extent that the material expenses are not the only rising costs to be offset. On the one hand, the policies intend to strengthen local production; however, on the other hand, they have brought along short-term volatility, supply chain changes, and strategic sourcing shifts across the industry. The market, in general, is on the phase of transition, trying to find the balance between protectionism and the pursuit of cost effectiveness.

Report Scope

Key Developments

In recent years, the US Caps and Closures Market has experienced several crucial changes as the players in the market strive to grow their geographical footprint and improve their product line and profits by using synergies.

• In May 2025 – Amcor Plc. teamed up with Metsa Group to make eco-friendly, three-D Mold fibre boxes with a cover and inserts for food uses.

• In January 2025 – Ball Corporation made an agreement with Sweden’s Meadow to make fully recyclable aluminium can cartridges for personal and home items, hoping to make packaging greener.

• In February 2025 – Berry Global Inc. bought CMG Plastics, a maker of boxes that are hard and stiff.

• In May 2025 – Crown Holdings Inc. worked with San Juan Beverage Company to give beverage boxes for SAN JUAN BAMMARITA.

• In April 2024 – Guala Closures SpA made an agreement to buy Astir Vito Giannis Bros S.A., a maker of crown covers. This buy will help it grow in the glass bottle field by going into the crown covers market. This plan will grow its place in the market for mineral water and non-alcohol drinks and help it grow into the beer market.

These big changes helped the companies to be able to add more things they can sell to the public. These big changes help the companies to be able to grow more. They also help the companies to be able to fight off their enemies more. The US Caps and Closures Market has more chances to grow. The companies are trying hard to be better than their enemies.

Leading Players

The US Caps and Closures Market is highly competitive, with many product providers in US Some of the key players in the market include:

• Amcor Plc.
• AptarGroup Inc.
• Ball Corp.
• Berry Global Group Inc.
• Blackhawk Molding Co. Inc.
• L. Smith (CLS)
• Closure Systems International Inc.
• Crown Holdings Inc. (Crown)
• Elmoris JSC
• Guala Closures SpA (Guala Closures)
• Others

These companies compete by leveraging a combination of product innovation, strategic partnerships, mergers & acquisitions, and region-specific service customization.

Amcor, AptarGroup, and Berry Global lead in the space, developing safety-compliant industrially ergonomic tamper-evident closures that further enhance user experience. The elaborate precision engineering of dosing-measuring child-resistant/targeted-appliance-caps by AptarGroup is a testament to the efficacy of engineered solutions to generate whole new applications putting plasma into a bespoke condition. Ball Corp. designed special closure blends around polymers for even more toughness and relative weight-lightness regarding can ends for all types of beverages, reducing material usage without diminishing performance.

There are huge investments by Amcor and Berry Global, respectively, on expansion projects that exceed $100 million in worth to have new lines in North America, primarily for closures, focusing on sustainable materials. AptarGroup is setting up a state-of-the-art R&D centre that will be solely focused on innovating dispensing and sealing solutions. C.L. Smith (CLS) has been completing strategic acquisitions of several smaller niche specialty closure operations to develop their portfolio, while Guala Closures is expanding its footprint in Europe and launching a new plant in Mexico with hopes to serve the US and Latin America.

New venture start-ups like Elmoris JSC and several boutique closures and disposables-producing injection-moulders are generating business agility by rapidly developing prototype closures from bio-based and compostable resins, thus throwing down the gauntlet to existing leaders to speed up their respective sustainability initiatives. Most of these nimble players often link up with universities in consortia with other material science start-ups to bring in advanced polymer formulations quicker to the market, leaving behind the giant multinationals. Additionally, they are willing to run small test series for niche beverage or skincare brands, thus from time to time creating whole new conceptual domains by coming up with closures sporting tampers sensors and integrated smart-label connectivity.

The US Caps and Closures Market is segmented as follows:

By Material Analysis

• Plastic
• Metals
• Others

By Product Analysis

• Dispensing caps
• Screw closures
• Aerosol closures
• Crown closures
• Others

By Application Analysis

• Food and beverages
• Cosmetics and toiletry
• Healthcare
• Pharmaceutical
• Automotive
• Others